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Electric VS. Pneumatic Mixers

Pneumatic or electric?

The users often don’t understand all the factors to consider when making the decision to use an air motor or an electric motor mixer. While a mixer’s motor type is largely determined by the plant environment, the value of considering several important factors is substantial when each consideration point is thoroughly understood.

RISK OR NOT?

If you are working with any material that contains volatile chemicals, solvents, lacquers, or other flammable materials, you’ll want to invest in an air mixer. Air mixers use compressed air to power the propeller, so you don’t have any risk of ignition due to an electrical spark.

If you’re not working with a flammable material, an electric mixer is what you need. Electric paint mixers allow for easy regulation of the mixing speed and all models include overload protection and an enclosed control box that guard components from splashes or spills.

APPLIED TORQUE

Torque is the most important and accurate measure in mixing.

Air motors have a distinct advantage in this area because they dynamically load torque. Essentially, an air motor adjusts its torque output to match the necessary torque requirement of the application.

An electric motor is designed to run consistently at a given speed. If the motor is overloaded, one of two things will happen; either a breaker will relieve the load, or the motor will fail prematurely and require replacement. When an air motor is overloaded, the pressure will simply increase until it bypasses, which does not damage its motor.

ENERGY EFFICIENCY

The biggest drawback of air motors is that they are less efficient than their electric counterparts. This is evident from the fact that an electric motor drives the air compressor, which supplies the air to drive the air motor. Energy input (air pressure) is lost at various points in the pipes, elbows, and fittings, which can drop the efficiency of the system to less than 20% of a direct drive electric motor.

SPEED CONTROL

One of the benefits of air motors is that they can achieve variable speeds by adjusting the air control valve. With an electric motor, there are variable speed control options available, but they substantially increase the price of the motor being offered.

How to select the right mixer?

Container capacity: tank diameter and height.

Material viscosity: “thickness” of the liquid. Different types of liquids display unique characteristics when force is applied. A higher viscous material will require a higher power motor mixer.

Motor speed: the max. RPM of mixer shaft. If speed is too slow, then won’t mix the material properly, if speed is too faster, then increase the amount of air into the material.

 heavy duty 1600w paint mixer tool

M209 heavy duty 1600w paint mixer tool

DP-22-41 Lift Type Pneumatic Mixer

DP High Quality Pneumatic Paint Mixer


         
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FAQ regarding our business

Q1: What's your MOQ minimum order quantity for formal order?

A: Our MOQ is 10-100 units depends on the model. For small pump or spray guns , the MOQ is 100. and for large capacity pump, the MOQ could be 10. We can accept 1 or 2 units for sample testing order.

Q2: What's your payment terms?

A: We could accept L/C, T/T and Paypal or Western Union, also accept the payment against B/L copy . We can offer credit payment term for our long year cooperated representatives.

Q3: What is the lead time?

A: Sample order: 3-5days, mass production 20-40 days for the formal order.

Q4: Can we put our logo on your products? Is there extra charge for it?

A: Yes, we accept the OEM order based on the order quantity. The color box package need extra cost for less container order.

Q5: What's your warranty?

A: our warranty is 12months limited warranty except the easily worn parts. and for the motor we offer 2 years warranty.

Q6. Which port do you ship your machines?

A: We ship from Ningbo port China. for the FOB price, we will bear the local freight charge and the forwarder fee / customs fee, and all the shipping cost / insurance cost / forwarder cost at destination port / import duty tax ... all will be beared by the buyer (or importer).

Q7. how can i buy your products?

A: if you're final user, please leave your mobile phone number to us, and we will ask our distributor / dealer to call you directly. if you want to be our distributor or representative, welcome to contact us by email or whatsapp. we can talk more details one by one, we're sure you would be satisfied with our quality / service and price.

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